Ace Header and Delicious Tuning for BRZ FR-S GT86


Ace Header and Delicious Tuning for BRZ FR-S GT86
Ace Header is happy to continue a strong working relationship with one of the best BRZ FR-S GT86 tuners on the market. Delicious and their E85 Flex fuel kit and tune are optimized for maximum performance.
Paired with either the Ace Header Type A- 350 250 150 or the Ace Header Type B- 350 250 150 The Delicious Tuning + Ace pairing is sure to throw you in the back of your seat with class leading torque and horsepower.
Delicious Tuning is also working on set-ups with the Edelbrock Supercharger and other supercharger systems. Here’s more details from Delicious Tunings newsletter. For more details visit www.delicioustuning.com




ace header e-force brz supercharge

Ace Muffler 4-2-1 Header Stage 2 Tune
The Stage 2 designed specifically for the ACE Muffler 4-2-1 Header and many other headers for your Toyota FT86, Scion FRS or Subaru BRZ adds increased torque across the board. With cam angle changes and direct injection adjustments we are able to nearly eliminates the awful 4000 RPM dip felt by many and seen in many a dyno chart. In order to use the Stage 2 tune we highly recommend installing a full header back exhaust system in order to take full advantage of the improved performance.

Ace Header Type A 350 with Delicious Tuning E85 Flex Fuel kit:
https://www.youtube.com/watch?v=wALz9R2alPU

ACE HEADER BRZ E-FORCE SUPERCHARGER EXHAUST SYSTEMS


ACE HEADER SUPERCHARGER EXHAUST SYSTEMS
Jackson Racing Supercharger
In another follow-up on superchargers, Ace Header is excited about the opportunity to start designing the best sounding, best functioning, best flowing exhaust header systems for the new wave of FR-S, BRZ, GT86 superchargers on the market. Currently Ace Headers are being used with great success on the Jackson Racing Superchargers, Spintex Superchargers and some testing is in the works for another supercharger company out of Australia.
Ace Header and Turbo headers can always be customized but at the moment no “off-the-shelf” turbo header are available for the FR-S, BRZ, GT86 from Ace Header

The Jackson Racing supercharger and ACE Type A 350 have yielded some of the highest FR-S, BRZ, GT86 horsepower and torque values in the market. With over 330 Horsepower and 260ft/lbs torque on initial testing the results surprised most. These figures were achieved with a standard “off-the-shelf” tune. With a Delicious Tuning Custom E85 tune the results could yield even more. We’re excitied to see what will happen.

Here’s a clip of the JRSC and ACE Type A 350 on a dyno run and a hot lap of Buttonwillow. Enjoy!

ace header e-force brz supercharge exhaust systems

ACE HEADER SUPERCHARGER EXHAUST SYSTEMS


ACE HEADER SUPERCHARGER EXHAUST SYSTEMS

Ace Header is excited about the opportunity to start designing the best sounding, best functioning, best flowing exhaust header systems for the new wave of FR-S, BRZ, GT86 superchargers on the market. Currently Ace Headers are being used with great success on the Jackson Racing Superchargers, Spintex Superchargers and some testing is in the works for another supercharger company out of Australia.
Ace Header and Turbo headers can always be customized but at the moment no “off-the-shelf” turbo header are available for the FR-S, BRZ, GT86 from Ace Header. 

Here’s a look at some of the information regarding the Edelbrock E-Force Supercharger exhaust systems for the FR-S, BRZ, GT86. For more information regarding purchasing you can contact Edelbrock directly or Counter Space Garage at http://counterspacegarage.com/

Now you can get the popular E-Force Supercharger exhaust systems for your 2.0L equipped FR-S, BRZ, or GT86. This all-new E-Force Supercharger exhaust system is designed exclusively for the FA20/4U-GSE engine. It's unique inverted design features long runners that allow for maximum flow at high rpm, while retaining great daily driving characteristics. It has been designed from the ground-up and utilizes the Eaton® 1320 TVS rotor assembly for maximum efficiency in a compact package. As with all E-Force superchargers, this system features an efficient high flow inlet configuration that results in a shorter, less restrictive intake path for improved air flow and performance. To cool the incoming air, is a large dual pass air-to-water intercooler and heat exchanger. All of these features help the E-Force deliver dramatically improved performance, especially in the mid-range, where power dips have been eliminated for a smooth linear power curve. Lastly, the supercharger assembly is finished with a durable black powder coating with red accents for a unique look that will let everybody know your car is E-Force powered!

Features Include:
  • High Flow intake box & filter (2x more air flow)
  • Compact design fits under the stock hood
  • Supplied with preformed hoses for ease of installation - no trimming needed
  • Bolt-on installation - everything fits right out of the box with no cutting or welding needed
  • Features Eaton Gen VI 1320 TVS® rotor assembly; the same high-quality rotors used by many OEM's

  • Self contained oil system with 100,000 mile service interval (no drilling or plumbing required)
  • Includes an EcuTek® ProECU Programming Kit with E-Force tune pre-installed
  • Integrated bypass valve for minimal decrease in fuel economy
  • 50-state emissions pending

ACE Header Dyno Information


ACE dyno testing was done with a 2013 BRZ Automatic. It was “de-tuned” before testing. Horsepower and torque numbers change from dyno to dyno but the shape of the curves are fairly consistent. The following runs were conducted on an Italian Dimsport in May 2015 with ambient temps around 30°C-33°C (86°F-91°F).  Best BRZ exhaust. Best brz exhaust

The following performance dyno runs were performed by Counter Space Garage (CSG)

First, we compared ACE 4-2-1 Type A 350 vs Stock
-        Orange – ACE 4-2-1 Type A 350 on E70
-        Red – ACE 4-2-1 Type A 350 ACN 91
-        Green - Stock
Test notes:
- There is a gain of 10.8 lb/ft wtq, peak vs peak, on ACN 91
- There is a gain of 28.5 whp, peak vs peak, on ACN 91
- There is a gain of 22 lb/ft wtq, peak vs peak, on E70 vs stock
- There is a gain of 39 whp, peak vs peak, on E70 vs stock


Second, here is the same graph of the ACE 4-2-1 Type A 350 vs Stock, but with the peak torque gain (maximum delta) highlighted
-        Orange – ACE 4-2-1 Type A 350 vs Stock
-        Red – ACE 4-2-1 type A 350 ACN 91
-        Green - Stock
Test notes:
- There is a peak gain of 30.4 lb/tq, on ACN 91
- There is a peak gain of 22whp at that same RPM, on CAN 91
- E70 gains speak for themselves over stock


Third, here is a graph of a leading UEL header + OP combo, vs the ACE 4-2-1 Type A 350 Header + OP. Both setups have been dyno tuned per our methodology. Peak power for CAN 91 is highlighted.
-        Orange – ACE 4-2-1 Type A 350 E70
-        Red – ACE 4-2-1 type A 350 ACN 91
-        Purple – UEL + OP E70
-        Blue – UEL + OP CAN 91
Test notes:
- The UEL makes more power from 2400-3150 on E70
- The UEL makes more power from 2450-2950 on CAN 91
- The ACE Header makes more power through the rest of the RPM range on both E70 and CAN 91


Forth, the same graph as above, but with E70 peaks highlighted.

Some followup thoughts from CSG
- ACN91 is notoriously known as “pisswater”, because it is, literally, the worst “premium” octane gasoline commonly available. Despite this, MUCH more timing could be added with the ACE 4-2-1 Type A 350. This indicates to us that the ACE 4-2-1 Type A 350 is evacuating the exhaust gas out of the cylinders faster and more completely then the OEM or UEL headers. Because we are able to add timing, the 91 octane gains are larger compared to the other options.
- However, for the very reason that 91 octane gains are larger, E70 gains are even smaller. Ethanol allows you to add more timing, because it is both more knock resistant, and has superior cooling properties, which are compounded by the finer atomization of Direct Injection. Because we can already run so much timing on CAN 91, Ethanol gains are lower.
- Due to time and budget constraints, we elected to test E70, rather thean E85. While E85 would certainly yield higher numbers, purging the system completely enough to have E85 (instead of E84, or E82, ect.) would have been too time consuming. We compromised by testing E70, which we could verify via our Delicious Tuning Flex Fuel kit. Additionally, we believe these numbers to be reasonably close to E85 numbers as Ethanol has diminishing returns as the ethanol content goes up with Naturally Aspirated cars.
- All testing was performed with an otherwise OEM car. We believe an aftermarket front pipe will free up the exhaust flow even more, allowing for more gains. This leads us to more testing next week; the ACE Type A 350 header will be tested with multiple diameter front pipes to see if any of them produce better results.
- We are absolutely certain that even deleting the cat in the OEM front pipe will yield more power. We are also of the belief that a properly matched front pipe will probably flatten out the torque drop between 5000 and 6800 RPMs. This is heavily reinforced by many dyno’s we’ve seen on other cars, including the fifth dyno above, that shows the 5000-6800 range being flattened out when there are no cats in the exhaust system. Any peak gains are just icing on the cake.

CSG follow-up dyno runs with Front Pipe variations:

First, ACE 4-2-1 type A 350 vs ACE 4-2-1 Type A 350 with Front Pipe
-        Dotted Red – ACE 4-2-1 type A 350 + ACE Front Pipe on ACN 91
-        Striped Red - ACE 4-2-1 type A 350 on ACN 91
Test notes:
- There is a gain of 13.8 lb/ft by adding the ACE front Pipe!
- Horsepower gains are only 5.5WHP. However, you can see a huge gain in the area under the curve; there’s effectively a horsepower gain everywhere.
- The odd dip you see at 3700 RPM is not actually a dip. This is the AVCS being unable to keep up with the RPMs as the revs are climbing up the dyno. If we change the ramp rate, the dip will shift, based on how quickly you go through the RPM band. In actuality, the dip is not manifested under street driving conditions.
- 199.6WHP on CAN 91. This is a short 4th gear pull. As you know, CSG does not do “hero” dynos. Just to see what we could be, by altering *how* we performed the pull, we were able to make the dyno read 209whp with CAN 91, but this is not representative of real world performance. This 199.6WHP is repeatable all day, every day, under heat soaked conditions, at the track.


Second, here is the same test, but on E70
-        Solid Purple – ACE 4-2-1 type A 350 + ACE Front Pipe on E70
-        Striped Orange - ACE 4-2-1 type A 350 on E70
Test notes:
- There is a gain of 8.6lb/ft torque
- There is a 7.7WHP
- As previously mentioned, you’ll notice that odd dip has shifted. It’s not really there, as it’s a cam angle artifact from not being able to keep up with the rate of RPM rise.


Third, we add stock to the graph, with ACN 91 results highlighted.
-        Dotted Green is stock on ACN 91
-        Striped Red is ACE 4-2-1 type A 350 + ACE Front Pipe on ACN 91
-        Solid Purple is ACE 4-2-1 type A 350 + ACE Front Pipe on E70
Test notes:
- There is a peak gain of 45lb/ft torque at the wheels on ACN 91
- There is a peak gain of 33.8WHP at the wheels on ACN 91


Forth, we take the same graph and highlight E70 results.
-        Dotted Green is stock on ACN 91
-        Striped Red is ACE 4-2-1 type A 350 + ACE Front Pipe on ACN 91
-        Solid Purple is ACE 4-2-1 type A 350 + ACE Front Pipe on E70
Test notes:
- There is a peak gain of 50lb/ft torque at the wheels on E70
- There is a peak gain of 46.4WHP on E70


Dyno graphs from independent sources running an ACE Header:
Abbey Motorsports-United Kingdom: Type A 250

Carl Fredrik Wernboe – Sweden: Type A 350


Jordan Best – USA: Type B 350


Alex Jackson – USA: Type A 350 (with Jackson Racing Supercharger)

ace header e-force brz supercharge

aceheader FAQ

  • Are all ACE headers custom made?
    • Yes. All Ace headers for your BRZ/FR-S/GT-86 are custom fabricated to order.
  • What type of Ace header is best for me?
    • Ace header has a lot of different options for your BRZ/FR-S/GT-86. See link for dyno graph page. If you have any questions just e-mail us at Ace@Bymer.com.tw
  • What is the difference between the Type A and Type B Ace header?
    • The Type A are 4 single pipes bent from the engine flanges to the 4-2 merger. The 4-2 merger is hand welded at a 15° converging angle.
  • brz Supercharger Type A
    • Type B are 8 pipes slip jointed from the engine flanges to the 4-2 merger. The 4-2 merger is robotic welded at a 20° converging angle.
  • brz Supercharger type B
  • What is the difference between a 150, 250 and 350?
    • All Ace header Type A’s or Type B’s come with a 2-1 merged overpipe. The 150, 250 and 350 refers to the location at which the 2 pipes complete their merge.
    • Basic horsepower and torque pattern is this: The further downstream the merge = more torque. The shorter the distance = more horsepower. So the 150 will produce higher horsepower then the 350, inversely the 350 will produce more torque then the 150.
  • C:\Users\Matt\Documents\GT-86\ACE Header\website photo\IMG_8208.JPG
  • I bought an Ace Type B 350, can I change overpipes?
    • Yes. All overpipes are interchangeable and can be removed and installed easily. (Right hand drive BRZ/GT-86 owners cannot use 350)
  • Does Ace header have an exhaust system for my turbo BRZ/FR-S/GT-86?
    • Ace header does not have any standard exhaust systems for a Turbo BRZ/FR-S/GT-86, but we can custom fabricate to any set-up. Email us for more information.
  • Does Ace header have an exhaust system for my supercharged BRZ/FR-S/GT-86?
    • Yes. Depending on your brand of supercharger (Edelbrock Supercharger, Jackson Racing Supercharger, Harrop Engineering Supercharger, Sprintex Supercharger, HKS Supercharger, Vortek Supercharger…) we have a variety of models to maximize horsepower and engine output for your BRZ/FR-S/GT-86.
  • What does an Ace header sound like?
    • Ace headers can sound very different depending on the frontpipe, mid-pipe and muffler. See our sound page for some clips.
  • Do I need a tune for my new Ace header?
No, but without a proper tune you will not be able to get the maximum horsepower or torque from your Ace header. We recommend Delicious Tuning or other experienced tuners.